Solution

Two factors, two build jobs

Bringing a new machine and material combination into service is normally a project. With GENESIS it is a calibration with a clearly defined scope.

2calibration factors
2build jobs
7OEM platforms evaluated
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Why experience does not scale

Experience-led parameter tuning ties knowledge to people and to parts you have already printed. Every new geometry starts the loop again — and it is hard to document.

The path into production

Demo

GENESIS live on a representative part: thermal simulation, hatching and power strategy in minutes.

Pilot on your part

We prove the value on one of your applications. Qualification needs two calibration factors and two build jobs — thermal and mechanical.

Scale to production

GENESIS moves into your production workflow — as a desktop application or fully automated through the GENESIS API.

Seen on a part

What this looks like in the build

Bringing a new machine and material combination into service is normally a project. With GENESIS it is a calibration with a clearly defined scope.

The calibration effort

2

calibration factors

2

build jobs

7

OEM platforms evaluated

One thermal and one mechanical factor. After that the method transfers to further geometries on the same machine and material.

The software behind it

GENESIS Print SuiteBuild preparation with physical intelligenceBuild EngineDecisions before the print startsSmart HatchingThe local exposure strategy, derived from physicsPower ControlEnergy input, controlled down to the single hatchGENESIS APISimulation inside your production pipeline

What you are trying to solve

Support-free printingSupport structures are not a design feature. They are a consequence of uncontrolled heat — and steering heat flow before the build removes most of the need for them.Distortion controlDistortion does not happen at random. It follows the heat distribution in the part — and that can be computed and influenced before the build.Process stabilityOn high-power machines, thin walls and sharp corners have forced a compromise: productivity or quality. Locally controlled laser power removes that trade-off.Serial productionSerial production starts where unit costs can be calculated. Deterministic process behaviour is the precondition — and the point at which prototyping becomes production.QualificationBringing a new machine and material combination into service is normally a project. With GENESIS it is a calibration with a clearly defined scope.

Frequently asked questions

What exactly is calibrated?

A thermal and a mechanical factor for the machine and material combination. They align the simulation model with your real process environment.

And for a new material?

The calibration is repeated for that combination — again two factors, two build jobs.

Is this process qualification in the regulatory sense?

No. GENESIS provides the deterministic, explainable calculation your qualification builds on. The qualification itself remains your process — we support it.

Do you support that?

Yes. We work as an innovation partner rather than a licence — from first evaluation through to running production.

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