Aerospace Bracket
- Material
- Ti64
- Overhang
- down to 20°
Industry
Fewer surprises on high-value tooling
A tooling insert with conformal cooling is a valuable one-off. When it distorts, you do not lose one part — you lose weeks.
What makes this industry difficult
Conformal cooling channels and heavy sections in the same part create very different cooling conditions. Distortion shows up late, and on high-value one-offs a second attempt is especially expensive.
What GENESIS does
Where the physics pays off
Orientation, supports and strategy in one flow
The thermally decisive decisions are made together rather than in sequence.
Distortion addressed before the build
Critical zones appear in simulation and are handled in the exposure strategy.
Tool steel demonstrated
M789 to 25° support-free overhang from the OEM technology evaluations.
Typical parts
Conformal-cooling inserts · complex tool geometries · machinery components
In practice
A part from this industry
Conformal-cooling inserts · complex tool geometries · machinery components
Tool steel in numbers
25°
support-free, M789
2–3×
less post-processing
−95 %
support volume
Best demonstrated values from AMSIS customer projects and technology evaluations; results depend on geometry and process.
Renowned universities and companies trust GENESIS
Built with GENESIS
Real parts, prepared in GENESIS and printed on production machines.
Tube & Plates
- Material
- Ti64
- Overhang
- down to 21°
Sphere
- Material
- Ti64
- Overhang
- down to 0°
Spiral
- Material
- Ti64
- Overhang
- down to 20°
Impeller
- Material
- Ti64
- Overhang
- down to 20°
Separator
- Material
- 316L
- Overhang
- down to 30°
Satellite Tank
- Material
- AlSi10Mg
- Overhang
- down to 20°
What you are trying to solve
Support-free printingSupport structures are not a design feature. They are a consequence of uncontrolled heat — and steering heat flow before the build removes most of the need for them.Distortion controlDistortion does not happen at random. It follows the heat distribution in the part — and that can be computed and influenced before the build.Process stabilityOn high-power machines, thin walls and sharp corners have forced a compromise: productivity or quality. Locally controlled laser power removes that trade-off.Serial productionSerial production starts where unit costs can be calculated. Deterministic process behaviour is the precondition — and the point at which prototyping becomes production.QualificationBringing a new machine and material combination into service is normally a project. With GENESIS it is a calibration with a clearly defined scope.
Frequently asked questions
Does it help with conformal cooling?
That is exactly where the benefit sits: internal channels are where supports are hardest to remove. Fewer supports there means directly less rework.
Is it worth it for one-offs?
On high-value one-offs a single avoided failed build already pays. The lever here is risk rather than unit cost.
How long does introduction take?
Demo, pilot on one of your parts, then adoption into production. Calibration needs two factors and two build jobs.
Ready to get started?