Solution

Full speed without losing quality

On high-power machines, thin walls and sharp corners have forced a compromise: productivity or quality. Locally controlled laser power removes that trade-off.

+50 %machine utilisation
−70 %throughput time
2–3×less post-processing
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Constant power is rarely optimal

A single global parameter set treats a 0.5 mm wall like a solid section. The result is local overheating on fine features — or a machine throttled overall, giving away productivity everywhere.

The same part, twice

Drag to remove the overheating

The same layer, once with the same laser power everywhere and once with the power adapted locally.

Constant power Adapted power Constant power Adapted power
+50 %machine utilisation
−70 %throughput time
2–3×less post-processing

Thin walls and sharp corners print cleanly at full productivity — the power adapts locally instead of the machine being slowed down.

How GENESIS solves it

Power per hatch

An additional simulation determines the required laser power locally — for individual hatches, and within a single hatch.

Predict the pre-exposure temperature

GENESIS predicts the temperature field each layer is exposed onto, based on wall thickness and hatch orientation.

No need to throttle

Thin walls, sharp corners and fine features print cleanly without slowing the whole machine down.

What process stability is worth

+50 %

machine utilisation

−70 %

throughput time

2–3×

less post-processing

Best demonstrated values from AMSIS customer projects and technology evaluations; results depend on geometry and process.

The software behind it

GENESIS Print SuiteBuild preparation with physical intelligenceBuild EngineDecisions before the print startsSmart HatchingThe local exposure strategy, derived from physicsPower ControlEnergy input, controlled down to the single hatchGENESIS APISimulation inside your production pipeline

What you are trying to solve

Support-free printingSupport structures are not a design feature. They are a consequence of uncontrolled heat — and steering heat flow before the build removes most of the need for them.Distortion controlDistortion does not happen at random. It follows the heat distribution in the part — and that can be computed and influenced before the build.Process stabilityOn high-power machines, thin walls and sharp corners have forced a compromise: productivity or quality. Locally controlled laser power removes that trade-off.Serial productionSerial production starts where unit costs can be calculated. Deterministic process behaviour is the precondition — and the point at which prototyping becomes production.QualificationBringing a new machine and material combination into service is normally a project. With GENESIS it is a calibration with a clearly defined scope.

Frequently asked questions

Is Power Control available?

Yes — both the pre-exposure temperature simulation and in-layer power adaptation.

Which machines benefit most?

High-power machines, because that is where the trade-off between productivity and overheating is sharpest.

How fine is the control?

Down to the individual hatch, and in future within a single hatch.

Ready to get started?

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