Aerospace Bracket
- Material
- Ti64
- Overhang
- down to 20°
Industry
Repeatability as a quality characteristic
In medical manufacturing what counts is not the best single part but the same part across hundreds of build jobs. A process that can be explained physically is the basis for that.
What makes this industry difficult
Implants and instruments demand tight tolerances and documented repeatability. Experience-led parameter tuning meets that only for as long as the same people look after the same parts.
What GENESIS does
Where the physics pays off
Deterministic, not experience-led
The same inputs produce the same strategy — traceable and documentable.
Transfers to new geometries
The knowledge sits in the calculation, not in individual heads.
Demonstrated materials
Ti64 to 20° and CoCr to 20° support-free overhang from the OEM evaluations.
Typical parts
Implant geometries · instruments · patient-specific parts
In practice
A part from this industry
Implant geometries · instruments · patient-specific parts
Demonstrated overhang angles
20°
Ti64
20°
CoCr
7
OEM platforms evaluated
Conventional practice sits at roughly 45°. Values come from technology evaluations and are part-specific.
Renowned universities and companies trust GENESIS
Built with GENESIS
Real parts, prepared in GENESIS and printed on production machines.
Tube & Plates
- Material
- Ti64
- Overhang
- down to 21°
Sphere
- Material
- Ti64
- Overhang
- down to 0°
Spiral
- Material
- Ti64
- Overhang
- down to 20°
Impeller
- Material
- Ti64
- Overhang
- down to 20°
Separator
- Material
- 316L
- Overhang
- down to 30°
Satellite Tank
- Material
- AlSi10Mg
- Overhang
- down to 20°
What you are trying to solve
Support-free printingSupport structures are not a design feature. They are a consequence of uncontrolled heat — and steering heat flow before the build removes most of the need for them.Distortion controlDistortion does not happen at random. It follows the heat distribution in the part — and that can be computed and influenced before the build.Process stabilityOn high-power machines, thin walls and sharp corners have forced a compromise: productivity or quality. Locally controlled laser power removes that trade-off.Serial productionSerial production starts where unit costs can be calculated. Deterministic process behaviour is the precondition — and the point at which prototyping becomes production.QualificationBringing a new machine and material combination into service is normally a project. With GENESIS it is a calibration with a clearly defined scope.
Frequently asked questions
Is the process documentable?
Yes. GENESIS calculates deterministically and explainably — not as a black box. The same inputs lead to the same strategy, which is the property documentation depends on.
What does this mean for qualification?
Calibration to a machine and material needs two factors and two build jobs, thermal and mechanical. After that the method transfers to further geometries.
Are mechanical properties affected?
The exposure strategy changes the thermal history of the part. The effects are material- and part-specific and belong in your qualification — we support that step.
Does GENESIS work with our machine?
GENESIS is open to machines and materials. If your platform is missing, we build the interface.
Ready to get started?